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Offline John Barleycorn  
#41 Posted : Friday, August 10, 2012 11:57:46 PM(UTC)
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"
Originally Posted by: ratflinger Go to Quoted Post
No - top of the condenser is the return line back to tank. I run 2 separate water circuits.
Ok, gotcha. That's how I set things up. I only use a single valve between the tee & the column condenser.

It never made sense to me why a second valve was necessary (for the product condenser) ... I figured that should always be full flow.

Thanks,
--JB"
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#42 Posted : Saturday, August 11, 2012 2:35:17 AM(UTC)
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No no no. Be stingy with what the condenser gets. Try to wean it..lol. In its factory configuration the condenser gets way way way too much water. Which with weak water flow means there aint enough leftover water to keep the column under control. As long as the condenser is spitting out at temps which dont burn your hand..thats plenty. Mine seems to work pretty much ok without any water to the condenser at all. Now that can burn your fingers.

Originally Posted by: John Barleycorn Go to Quoted Post
Ok, gotcha. That's how I set things up. I only use a single valve between the tee & the column condenser.

It never made sense to me why a second valve was necessary (for the product condenser) ... I figured that should always be full flow.

Thanks,
--JB
Offline John Barleycorn  
#43 Posted : Saturday, August 11, 2012 2:59:45 AM(UTC)
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Originally Posted by: bigwheel Go to Quoted Post
No no no. Be stingy with what the condenser gets. Try to wean it..lol. In its factory configuration the condenser gets way way way too much water. Which with weak water flow means there aint enough leftover water to keep the column under control.

Huh? Not sure if you reading my post correctly.

I was referring to the PRODUCT condenser when I said it should just be full flow (i.e. no need for a valve).

I have a single valve that controls water flow to the COLUMN condenser. I have never had to push much more than a slow trickle through it in order to keep it "under control" ... which IMHO is strictly to adjust the collection rate (hence reflux). So no shortages here. And I've never had any trouble with the PRODUCT condenser flow ... it's always been more than enough.
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#44 Posted : Saturday, August 11, 2012 4:22:24 AM(UTC)
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Ok. I am saying no..the product condenser should not get full flow..it should get what you want it to have up to the point of being able to condense the vapor. If you want to give it just enough to get the job done thats fine...or if you got plenty of water to work with and some way to reprocess or use the waste water for some noble purpose you can give it all it can stand..which is also ok. Glad you got strong enough water flow to make it a moot point. I aint that fortunate. I got to divvy up the water to where it will work. Running the condenser lean gives a bunch more water to have available to the column. Might be my imagination but seems like last winter it took more water to keep the column temps in range than it does now in the hot summer. Last few runs has just took a small trickle to the column as you mentioned. I had to turn the heat down on the gizmo last winter..prior to installing the ball valve.. because I did not have control of the condenser. It was hogging up most of the water and not enough left over to fight the column heat.
Offline John Barleycorn  
#45 Posted : Saturday, August 11, 2012 5:01:47 AM(UTC)
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"
Originally Posted by: bigwheel Go to Quoted Post
Last few runs has just took a small trickle to the column as you mentioned. I had to turn the heat down on the gizmo ... and not enough left over to fight the column heat.
I understand.

Keep the power as low as possible has worked very nicely for me. As I recall, you don't strip (your wash). You should give it a try it might help you keep your power down so your cooling won't be such an issue.

Since the spring, I've been doing things a bit differently. My spirit runs are always 10 - 12L low wines at 35 - 40%. I use a 1500w hot plate (thermostat disabled) with a power controller on a PSII HC. I insulate the top of the boiler only (8 gal kettle), with no insulation on the column. So I'm able to turn the power way down. Just a tiny trickle through the column condenser keeps things where I want.

I wanted to get the power down because it always seemed like I was pushing the column too hard and I was getting some smearing. But when I dropped in the power controller, I couldn't drive the column hard enough (those things are not linear especially at the top end). So, now I strip and insulate the boiler. Then, once I listened to Scotty's advice about fermenting slow and cool, everything seemed to fall in place and now I'm getting the results I wanted.

Regards,
--JB"
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#46 Posted : Saturday, August 11, 2012 6:32:33 AM(UTC)
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Well glad its working good. I been having other tipsters giving advice on the advantages or doing it twice. If I ever get real industrious may give it a try someday. Thanks for the suggestion on the topic. Now can a person still take pride in doing stuff right the first time?..lol.
Offline swalter418  
#47 Posted : Tuesday, September 04, 2012 3:08:55 AM(UTC)
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"JB,

If I use propane as a heat source, how long will it take to distill 15 gallons of mash?

Thank you




[



QUOTE=John Barleycorn;16965]Johnny,

It can take a good long while to get output when the boiler is full of water -- you need to get all that water to 100 C and push it up the column. With a 1500w hotplate it takes me two and a half hours with 20L of water -- on a fast day.

Once you get your wash in there you'll see output a bit sooner. And if you run some low wines things will happen even quicker. But it's still a far cry from watching a drag race. Wink

--JB
"
Offline johnnyapplepie  
#48 Posted : Tuesday, September 04, 2012 3:21:54 AM(UTC)
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If I use propane as a heat source, how long will it take to distill 15 gallons of mash?

Thank you
------------------------

Expect about 6 quarts of product. I ran a 5 gallon wash last Friday using propane and it took me about 6 or so hours. Good luck!



[
Offline swalter418  
#49 Posted : Tuesday, September 04, 2012 3:42:41 AM(UTC)
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Will a 3 gallon propane tank work or should I get something larger?

Thanks
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#50 Posted : Tuesday, September 04, 2012 7:57:16 AM(UTC)
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Never messed with propane for hooching..but when things are ginning right with electricity a person can normally be done in two or three hours for a 12 gallon wash. Never tried 15 as that would overflow my milk bucket..but should be similar. Dont guess I ever had the honor to see a 3 gal propane tank. Seems like the gas grill fish fryer sized is called a 20 pounder. Think you can do several runs on one of those. Maybe somebody say 9 runs. If I was using a real small tank believe I would have a backup.

Originally Posted by: swalter418 Go to Quoted Post
Will a 3 gallon propane tank work or should I get something larger?

Thanks
Offline cczero  
#51 Posted : Sunday, September 09, 2012 12:53:37 AM(UTC)
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"
Originally Posted by: bigwheel Go to Quoted Post
Never messed with propane for hooching..but when things are ginning right with electricity a person can normally be done in two or three hours for a 12 gallon wash. Never tried 15 as that would overflow my milk bucket..but should be similar. Dont guess I ever had the honor to see a 3 gal propane tank. Seems like the gas grill fish fryer sized is called a 20 pounder. Think you can do several runs on one of those. Maybe somebody say 9 runs. If I was using a real small tank believe I would have a backup.


FWIW. I've been keeping track of the number of hours I can get from 1 20lb tank using my Bayou Classic burner. I've found I get about 15 hours on a single tank. I run full throttle getting my 5 gal wash to 130-140 degrees (about 30 min) then I idle back to low usually finishing a stripping run in 3-4 hours. I have several tanks in reserve finding most of them on Craigslist and paying 13.00 per tank to get them filled from my propane dealer. Wal-Mart charges about 20.00 to swap your empty for a full one.

Regards to all..."
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#52 Posted : Sunday, September 09, 2012 1:41:43 AM(UTC)
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Thanks for the info on the propane. Its real handy to have some idea how long that stuff will last.
Offline swalter418  
#53 Posted : Sunday, September 09, 2012 2:09:18 PM(UTC)
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perfect, thanks again for the advice.
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#54 Posted : Monday, September 10, 2012 9:50:21 AM(UTC)
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Hey Walter..I had a bit of a low grade earthly epiphany here. Are the 3 gallon propane tanks the size a person would attach to a Coleman Boyscout Stove by any chance? If so I have a bunch of those. Very popular amongst the chilli cooks. Now surely not..maybe one gallon or a half gallon. That normally cook two pots of chili. Best buy those four or five at a time..lol. WW peddles them for two buck or close last I bought which been a while. Now us big city boys have forty gallon models..or maybe 30 gallons. Hit a normal sized person about thigh high when looking head on at it. Those last a while but its a biotch when they run dry. Especially if you aint got the right shape of knob on top. Got to swear on a stack of Bibles it to be used on a weed burner flame thrower gizmo. Not for charring critters on the gas grill. I learnt this the hard way...as most other impotent stuff is leaned..lol.
Offline swalter418  
#55 Posted : Tuesday, September 11, 2012 7:27:10 AM(UTC)
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Bigwheel, I messed up. I was referring to a 20 lb tank, not a three gallon. I will use a +30 gal. when I fire the thing up. Thanks
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#56 Posted : Tuesday, September 11, 2012 7:36:23 AM(UTC)
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Ok gotcha. Thanks.
Offline swalter418  
#57 Posted : Wednesday, September 12, 2012 9:19:01 AM(UTC)
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cczero, how sturdy is that Bayou Classic Burner you are using? Can it support a 15 gallon kettle (PSII - HC)? Many thanks..
Offline cczero  
#58 Posted : Wednesday, September 12, 2012 10:52:44 AM(UTC)
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I'm sure it would support your kettle. It has a cast iron burner and steel 3 legged stand that is sturdy and it has a 4' steel wrapped gas hose. I did have to reseal one of the connections with Rector Seal (5) though. It was dried out and leaking gas. The reviews from Amazon were good and that's where I got it thru. Paid about 60.00 bucks. Don't have anything else to compare it to but did look at one at Academy which only had a 3' hose. With tax it would have been about the same. I did replace the aluminum burner plate that came with my PS2 with a 3/8" steel one that works really well. I wish I'd get better performance gas wise though. I can get about 3 stripping runs with 1 tank, about 14 hours or so. I'd like to find a 100 gallon tank on CL to replace the smaller tanks of which I have 5.

Curios as to what others have to say about their burners.

Regards to all....
Offline Bushy  
#59 Posted : Wednesday, September 12, 2012 2:00:13 PM(UTC)
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When I first started I was useing a turky frier burner but it was real inefficient. Went and bought a Blichmann burner and am very happy with it.
I run about 6 gallons at a time, refluxing, and get 6 to 8 runs off of a 20 Lb, (5 gallon), tank. The runs last between 8 and 10 hours. I crank the burner up until it starts to boil then turn the burner down to where it is almost off for the rest of the run.
I believe this burner will support a 20 gallon tank though I have'nt tried it.
Offline cczero  
#60 Posted : Wednesday, September 12, 2012 11:32:12 PM(UTC)
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Originally Posted by: Bushy Go to Quoted Post
...
I run about 6 gallons at a time, refluxing, and get 6 to 8 runs off of a 20 Lb, (5 gallon), tank. The runs last between 8 and 10 hours.


You're getting way better performance from the Blichmann burner than I am with the Bayou Classic. I thought at first I had another leak somewhere in the connections but after testing and fixing the one leak it hasn't gotten better run times. I guess they're made just to do a turkey once or twice a year. At $13.00 to refill 1 tank, the cost really adds up. I'll look into the Blichmann burner.
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