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Offline scotty  
#1 Posted : Saturday, February 23, 2013 12:48:46 PM(UTC)
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"this is a topic where folks use both methods. i have always fed water into the bottom of the leibig and then out the top of the leibig and into the lower tube at the top of the still. ------
IM NOT SAYING ITS THE RIGHT OR ONLY WAY BUT I MYSELF WOULD LIKE SOME INPUT AS TO WHY OTHER METHODS ARE GOOD---BETTER----or----- NOT AS GOOD"
Offline Piscean  
#2 Posted : Saturday, February 23, 2013 3:32:20 PM(UTC)
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If you feed water in at the bottom, no matter how slowly the water runs, you are guaranteed the pipes will be full of water, so you're better able to control the temperature.

Feeding the supply in from the top allows the pipes to have air in them. The air pockets give you less control over the temperature.
Offline captinjack  
#3 Posted : Saturday, February 23, 2013 3:53:50 PM(UTC)
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Originally Posted by: Piscean Go to Quoted Post
If you feed water in at the bottom, no matter how slowly the water runs, you are guaranteed the pipes will be full of water, so you're better able to control the temperature.

Feeding the supply in from the top allows the pipes to have air in them. The air pockets give you less control over the temperature.


You can feed the supply in from the top and still have as much control as feeding from the bottom, you just need to put your control valve at the exit of the last tube at the return line and the water will back up and fill the tubes and the cooler water is at the top of the column. I haven't tried it yet as I don't have my still order yet but that is what I'm thinking of doing... Just my thoughts, what do you think?
Captinjack
Offline Piscean  
#4 Posted : Saturday, February 23, 2013 4:03:26 PM(UTC)
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Originally Posted by: captinjack Go to Quoted Post
You can feed the supply in from the top and still have as much control as feeding from the bottom, you just need to put your control valve at the exit of the last tube at the return line and the water will back up and fill the tubes and the cooler water is at the top of the column. I haven't tried it yet as I don't have my still order yet but that is what I'm thinking of doing... Just my thoughts, what do you think?
Captinjack


That would work too, but I would be concerned with leaks. In my model, the only line which is pressurized is the line from the pump to the valve. Two potential fittings to leak due to the pressure.

For my column, if I went the other way, I would have pump to top of column, then two hoses feeding the various pipes at the top of the column, then the outbound line to the valve, so 8 potential fittings to leak due to the pressure.

Maybe that's not a problem for folks, but my PS II unit had a problem with leaks even on non-pressurized lines until I replaced some of the hose clamps.
Offline captinjack  
#5 Posted : Saturday, February 23, 2013 4:27:23 PM(UTC)
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I will be using 2 separate pumps and 2 separate water containers so the column will be on it's own water system. I already have upgraded hose clamps so leaks will not be an issue. From what I've been reading by the more experienced folks on here they run there's in at the top, now I see a drawing on the other thread that has it the other way around so I have to ask like this thread says which is better in at the top or bottom?
Captinjack
Offline Maddawgs  
#6 Posted : Saturday, February 23, 2013 11:58:23 PM(UTC)
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Originally Posted by: Piscean Go to Quoted Post
That would work too, but I would be concerned with leaks. In my model, the only line which is pressurized is the line from the pump to the valve. Two potential fittings to leak due to the pressure.

For my column, if I went the other way, I would have pump to top of column, then two hoses feeding the various pipes at the top of the column, then the outbound line to the valve, so 8 potential fittings to leak due to the pressure.

Maybe that's not a problem for folks, but my PS II unit had a problem with leaks even on non-pressurized lines until I replaced some of the hose clamps.


Hi Piscean,
If you use screw type hose clamps on all your water line connections you will have no leaks. With the spring tension type clamps and smooth connection surfaces you will have leaks and usually at the worst time. Mine happened during a run, luckily I had hose clamps available.
Maddawgs
Offline Maddawgs  
#7 Posted : Sunday, February 24, 2013 12:38:40 AM(UTC)
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Originally Posted by: scotty Go to Quoted Post
this is a topic where folks use both methods. i have always fed water into the bottom of the leibig and then out the top of the leibig and into the lower tube at the top of the still. ------
IM NOT SAYING ITS THE RIGHT OR ONLY WAY BUT I MYSELF WOULD LIKE SOME INPUT AS TO WHY OTHER METHODS ARE GOOD---BETTER----or----- NOT AS GOOD

Hi Scotty,
I use two seperate identical cooling systems. One each for the liebig and the column. They both have brass ball valves at the water in connection, pumps, and 32 gallon water supplies with all water recycled thru the supplies. On the liebig water in is at the bottom and water out is at the top, on the column water in is at the top and water out is at the bottom. This is done so there is a constant room temp water supply to the heat generated by the still. The liebig is set to full on and the column is set to trickle during runs.
Maddawgs
Offline scotty  
#8 Posted : Sunday, February 24, 2013 1:44:52 AM(UTC)
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i have your setup duplicated and will try it when i finally get back to a mash. i run it from one pump with two valves--still fooling with the radiator
which i dont think will be adequite.

i'm trying to get a picture in my mind of the diferent effect of feeding diferent directions from the top
Offline flht01  
#9 Posted : Sunday, February 24, 2013 2:39:12 AM(UTC)
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If you feed the column from the top and want the tubes to stay flooded, turn the hose coming off the bottom tube up to a point just above the inlet before routing to to the drain. This will keep all or nearly all of the water pressure ahead of the inlet control valve and minimize the column cooling water leaks and the tubes full of water.As far as the advantage of feeding from the top I'm just not sure.
Offline ratflinger  
#10 Posted : Sunday, February 24, 2013 4:31:18 AM(UTC)
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I have tried it both ways, but I feel there's just a finer but of control with the cooling water in at the top. Theory being that as the vapor rises through the pack the higher it gets the cooler it gets. With the water in at the bottom the coolest point is at the bottom and it only gets warmer from there. Of course this could be my own imagination. Now, I pack 8 copper scrubbers around the reflux tubes, so I get a greater dispersal of the cooling effect anyway and my unit is fully insulated, although I've been thinking of removing the insulation off the upper column.
Offline okie  
#11 Posted : Sunday, February 24, 2013 6:30:20 AM(UTC)
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"I was always told, If it ain't broke, don't fix it. So why feed water backwards?

I have also read you want the liebig coldest at the bottom and warmest where the vapor comes in."
Offline Maddawgs  
#12 Posted : Sunday, February 24, 2013 9:19:13 AM(UTC)
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Originally Posted by: scotty Go to Quoted Post
i have your setup duplicated and will try it when i finally get back to a mash. i run it from one pump with two valves--still fooling with the radiator
which i dont think will be adequite.

i'm trying to get a picture in my mind of the diferent effect of feeding diferent directions from the top


Hi Scotty,
I decided on my setup after researching on this forum, the ad, and hd forums, online, and several books. The idea is to have a constant room temp flow going to the heat from the kettle or the coldest water the furthest from the heat source. If you run with water in at the bottom and out at the top or the coldest water closest to the heat source your water will get hot and stay hot eventually heating up your recycled water supply. When I did my 12 gallon 11 hour run my water supply never went above 72f. My water flow to the column was only a trickle (very little water in the tubes) thru the run except for when I was inducing full reflux, then the flow was at full. Product flow out the condensor was controlled by decreasing heating power or turning down the rsc. I have found that even though these are considered cm (cooling management) stills they are actually more like what could be called hm (heating management) stills.
Maddawgs
Offline scotty  
#13 Posted : Sunday, February 24, 2013 12:43:38 PM(UTC)
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i think these rigs can do anything that the other styles do.. ill let you know how my radiator cooling system works/fails to work
Offline John Barleycorn  
#14 Posted : Sunday, February 24, 2013 5:42:19 PM(UTC)
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"scotty,

Quote:
i'm trying to get a picture in my mind of the diferent effect of feeding diferent directions from the top

It's that thermo class again ... coming back to haunt us!:)

Think of it this way: it's purely a matter of efficiency. The larger the temperature differential between the two fluids (the vapor and the cooling water), the more efficient the heat exchange will be. Counter-flow just does a better job at maintaining that temperature differential over the length of the condenser -- the lower latent heat at the top meets the cooler water, and the higher latent heat at the bottom meets the warmer water. So counter-flow gives you a higher average differential. Since it's just a matter of efficiency, the question becomes: do you really need the increased efficiency or not? I barely have a trickle running through my column condenser, so in my case I'd be surprised if I would really be able to notice a difference.


md: I know what you're saying about LM vs. VM vs. CM and power management. The heat/power management (HM/PM) concept applied to a reflux rig still bothers me. I know it's a generally accepted thing, but I think it's a bit of a square peg in a round hole ... and it doesn't really describe anything different. This is what I mean: if you take an LM, VM or CM rig and put it in full reflux, the dynamics are practically identical (vapor rising and liquid falling creating a heat exchange in a closed system). The difference between them (typical construction techniques aside) is how the reflux ratio is controlled. LM removes liquid, VM/CM remove vapor. So I've always considered CM rig to be a special case of a VM ... the column condenser is basically performing the same function as a valve in a VM. And the amount of power applied doesn't have any bearing on the technique used to modify the reflux ratio (whether you're removing liquid or vapor) -- it only affects the volume of the potential reflux in a given amount of time. And I can adjust the power on any type of rig. So it's never been clear to me how or why HM/PM fits into its own category.

Anyway ... just some rambling thoughts on this sleepless evening.:) I'd love to have a long conversation with a thermo expert one of these days to see if I could understand things better. I'm still brooding over my lack of effort/interest (and wasted opportunity) many years ago in thermo class!

--JB"
Offline scotty  
#15 Posted : Sunday, February 24, 2013 11:57:17 PM(UTC)
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thanks guys :) -----------------------
Offline Maddawgs  
#16 Posted : Monday, February 25, 2013 6:12:45 AM(UTC)
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Originally Posted by: John Barleycorn Go to Quoted Post
scotty,


It's that thermo class again ... coming back to haunt us!:)

Think of it this way: it's purely a matter of efficiency. The larger the temperature differential between the two fluids (the vapor and the cooling water), the more efficient the heat exchange will be. Counter-flow just does a better job at maintaining that temperature differential over the length of the condenser -- the lower latent heat at the top meets the cooler water, and the higher latent heat at the bottom meets the warmer water. So counter-flow gives you a higher average differential. Since it's just a matter of efficiency, the question becomes: do you really need the increased efficiency or not? I barely have a trickle running through my column condenser, so in my case I'd be surprised if I would really be able to notice a difference.


md: I know what you're saying about LM vs. VM vs. CM and power management. The heat/power management (HM/PM) concept applied to a reflux rig still bothers me. I know it's a generally accepted thing, but I think it's a bit of a square peg in a round hole ... and it doesn't really describe anything different. This is what I mean: if you take an LM, VM or CM rig and put it in full reflux, the dynamics are practically identical (vapor rising and liquid falling creating a heat exchange in a closed system). The difference between them (typical construction techniques aside) is how the reflux ratio is controlled. LM removes liquid, VM/CM remove vapor. So I've always considered CM rig to be a special case of a VM ... the column condenser is basically performing the same function as a valve in a VM. And the amount of power applied doesn't have any bearing on the technique used to modify the reflux ratio (whether you're removing liquid or vapor) -- it only affects the volume of the potential reflux in a given amount of time. And I can adjust the power on any type of rig. So it's never been clear to me how or why HM/PM fits into its own category.

Anyway ... just some rambling thoughts on this sleepless evening.:) I'd love to have a long conversation with a thermo expert one of these days to see if I could understand things better. I'm still brooding over my lack of effort/interest (and wasted opportunity) many years ago in thermo class!

--JB

Hi JB,
My understanding off a cm (cooling management) still was that the cooling management is done by controlling reflux by management of the flow of cooled water thru the cooling tubes of the column and the outer water jacket of the leibig. What some of us (Scotty, you, me and a lot of others) are doing is controlling vapor in the column by using management of the heating source(thru use of an rsc, variac, a captainjack type controller etc...) to the point that we have almost no water flow at the column. I run my column flow at just a trickle and the liebig flow at full on.
Maddawgs
Offline John Barleycorn  
#17 Posted : Monday, February 25, 2013 7:03:48 AM(UTC)
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"
Quote:
My understanding off a cm (cooling management) still was that the cooling management is done by controlling reflux by management of the flow of cooled water thru the cooling tubes of the column and the outer water jacket of the leibig.
Yes, the reflux ratio is controlled by the column condenser. But the product condenser (the PSII liebig) has nothing to do with reflux or the reflux ratio. By the time the vapor gets to the product condenser it either gets condensed (good) or it doesn't (incredibly bad).Wink

Quote:
What some of us (Scotty, you, me and a lot of others) are doing is controlling vapor in the column by using management of the heating source(thru use of an rsc, variac, a captainjack type controller etc...) to the point that we have almost no water flow at the column.
We're controlling the vapor velocity by adjusting the power. The reflux ratio is controlled by the column condenser. If the condenser removes enough latent heat to condense all of the vapor, and all of the condensed liquid returns to the column (which it does on our rigs), we have full reflux. If some of that vapor is not condensed, it moves on to the product condenser and is condensed there.

I'm not in any disagreement ... just saying that I consider ""power management"" to be a bit of a misnomer when used along side terms like LM, VM & CM since it doesn't describe how the reflux ratio is controlled. We're managing power to avoid driving our columns too hard, not to control the reflux ratio. I know I'm splitting hairs here ... it's just me showing some mild signs of OCD ... a bit like keeping my brown socks on the left side of the drawer and my black ones on the right. Blushing

Regards,
--JB"
Offline scotty  
#18 Posted : Monday, February 25, 2013 10:13:50 AM(UTC)
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i agree wit all the comments --
Offline captinjack  
#19 Posted : Monday, February 25, 2013 12:33:31 PM(UTC)
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Well when ever my still gets here I'm just going to start out running it like Maddawgs as it worked fine for him and take it from there...
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