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Offline foursnow  
#1 Posted : Saturday, September 04, 2010 10:38:19 AM(UTC)
foursnow


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"Hey guys,

I'm heating up 2 gallons of water in my new premium kettle to test for leaks, and I'm seeing something very strange.

I have the kettle sitting on the diffuser plate, on top of a glass stovetop. Almost immediately after turning on the heat, the entire unit began rocking violently. I actually had to hold my arm down on the top to limit the rocking. Just letting go for 10 seconds will cause the kettle to rock completely off the burner.

Is this common and is there anything I can do to prevent this??? Thanks!"
Offline admin  
#2 Posted : Saturday, September 04, 2010 10:56:53 AM(UTC)
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While this is not common (yours is only the third such problem reported) we are working with the company that produced these parts to find a quick resolution.
Offline foursnow  
#3 Posted : Saturday, September 04, 2010 11:03:03 AM(UTC)
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"Thanks Rick, I topped the kettle up to 5 gallons of water after that, to see maybe if it was just too little water initially but the rocking is still there.

Is this issue primarily seen with the premium kettles? Would I be better off switching over to the standard kettle?"
Offline admin  
#4 Posted : Saturday, September 04, 2010 11:12:14 AM(UTC)
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We have never hit this issue with the standard kettle, and only three times with the premium kettle, so I have to assume at the moment that it is confined to the premium kettles, and likely due to the larger diameter and weight of the liquid per square inch. If you would like to e-mail me directly, we do have a fix that we can supply you with.
Offline Bayou-Ruler  
#5 Posted : Saturday, September 04, 2010 11:42:34 AM(UTC)
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I have the premium kettle. The only time mine has ever rocked is when the liquid inside it is cool and I apply too much heat to it. When mine starts to rock I just turn the heat down a bit, until every thing heats up.
Bayou Ethanol
AFP-LA-15027
www.bayouethanol.com
Offline Bayou-Ruler  
#6 Posted : Saturday, September 04, 2010 11:43:57 AM(UTC)
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"
Originally Posted by: foursnow Go to Quoted Post
Thanks Rick, I topped the kettle up to 5 gallons of water after that, to see maybe if it was just too little water initially but the rocking is still there.

Is this issue primarily seen with the premium kettles? Would I be better off switching over to the standard kettle?


Stick with that premium kettle. Its hands down the best."
Bayou Ethanol
AFP-LA-15027
www.bayouethanol.com
Offline foursnow  
#7 Posted : Saturday, September 04, 2010 11:49:31 AM(UTC)
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Thanks Bayou-Ruler, I will try that! I noticed that the rocking was a lot more pronounced on the diffuser plate, rather than right on the stove - maybe the diffuser plate was heating up too quickly for the liquid?
Offline Bayou-Ruler  
#8 Posted : Saturday, September 04, 2010 12:00:31 PM(UTC)
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Originally Posted by: foursnow Go to Quoted Post
Thanks Bayou-Ruler, I will try that! I noticed that the rocking was a lot more pronounced on the diffuser plate, rather than right on the stove - maybe the diffuser plate was heating up too quickly for the liquid?


Give it a shot, it works for me. I always use the diffuser plate & I heat my kettle with this:

UserPostedImage
Bayou Ethanol
AFP-LA-15027
www.bayouethanol.com
Offline kvenable  
#9 Posted : Saturday, September 04, 2010 11:46:50 PM(UTC)
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"I thought it was because the diffuser was not completely flat.
I have to shim it each time with pieces of aluminum foil.
Rick, I'd like to know about the fix also.

K"
Offline Bayou-Ruler  
#10 Posted : Sunday, September 05, 2010 1:05:12 AM(UTC)
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"
Originally Posted by: kvenable Go to Quoted Post
I thought it was because the diffuser was not completely flat.
I have to shim it each time with pieces of aluminum foil.
Rick, I'd like to know about the fix also.

K


Far as I can tell my diffuser plate is flat. My kettle will only rock when the contents are cool and the heat is fairly high. If I back off the heat a bit and give everything time to warm up it wont rock, not even with the heat wide open.

I'll go you one better than that! One time I was running the kettle with my pot still head on it to do some stripping runs. I had the heat cranked up pretty good and kettle actually began to jump up and down and pop & crackle sorta like pop corn. backed the heat off a bit and guess what? It stopped.

It never occur ed to me that this was abnormal behavior. I always figured it was from heating it up to fast and the contents being out of equilibrium."
Bayou Ethanol
AFP-LA-15027
www.bayouethanol.com
Offline mtnwalker2  
#11 Posted : Sunday, September 05, 2010 5:25:21 AM(UTC)
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"My standard Brewhaus boiler and my keg will all rock on my propane burner. The way I totally eliminated this was with boiling chips. I now use rashig rings in the kettle, but have used pea gravel, broken unglazed terra cota planting pots even pennies a time or 2. Enough to coat the entire bottom a 1/4 inch or so. It stops the big gas bubbles from forming and booming explseivly. Creats tiny bubbles more like a simmer. Stopped it for me completely and also quieter. This will also help with foaming and pucking into the column.

Foursnow. I have 3 pressure canners. Each one warned not to use on a glass top stove. The weight and diameter could damage and break it. Much less a big pot of wash and column and the dancing around on top. Rick also used to sell a permanant glue to attach the diffuser to the kettle.

HTH"
Offline admin  
#12 Posted : Monday, September 06, 2010 6:00:56 AM(UTC)
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Kvenable- please e-mail and I will explain the fix for you.
Offline pd444  
#13 Posted : Monday, September 27, 2010 6:09:48 AM(UTC)
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"I too got the rocking while doing my test run to check for steam leaks.

When I ran my first wash I got less intense rocking and it stopped faster. My guess for the speed is that instead of testing on the indoor stove I was distilling outside on a propane burner and was able to reach a temperature equilibrium faster.

In a nutshell, I don't have any problem with the few short minutes it's rocking. Consider it a character feature!:)"
Offline Boats  
#14 Posted : Tuesday, January 04, 2011 6:27:37 PM(UTC)
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"This happens consistantly with mine; however, this action seems more pronounced with electric. Once heated to temp the rocking subsides, then stops. I believe this is the result too rapidly heating the project and that the plate, or the bottom of the kettle expands from the center out, getting hotter in the center of the plate or kettle bottom than the outer edge causing the bottom to bow out until the overall contraption is up to temp.

Boiling chips help to some extent.

I've really seen little difference when using the diffusion plate or not with this issue, while the difusion plate makes for a smoother run.

Just my best guess from half a dozen or so runs."
Offline popapina  
#15 Posted : Thursday, January 06, 2011 6:27:38 AM(UTC)
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"All stills dance, just to different tunes ! that is why you use the chain at top just in case.
popapina"
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