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#1 Posted : Monday, January 01, 2007 10:11:50 AM(UTC)
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Hi to all , now i know im trying to cheat the process but can anyone tell me if they have tried
this idea . Im fairly new to distilling and have only produced about 20 Gal of
sugar wash in 4, 5 Gal batches. Some with great success and some not so great, simply down
to my impatiance plus my want of experimenting with flavours and cutin down on costs. I have at
present 5 gals of Sugar wash ready for distilling, but rather than buying the fairly
expensive essences to make bourbon, could i make a corn solution to add to the wash prior to
my final distill . I always distill twice to get rid of any nasty tastes but could
i now add my corn solution prior to my final distill to capture some of its flavour and hopefully
capturing some bourbon base taste, of course i'd also be adding wood etc to the final product but is this idea ok as i already have a clean sugar wash ready..
Thanks in advance J Turner
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#2 Posted : Thursday, February 01, 2007 12:23:30 AM(UTC)
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JT:

I was just wondering if you tried what you were suggesting and how it turned out? Next time start your wash with corn sugar instead of cane sugar and I think you will notice a big difference. Especially if you are making Bourbon.
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#3 Posted : Friday, February 02, 2007 12:30:16 AM(UTC)
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i just made 2 batches with corn sugar and ran it twice...it has the sweet smell of corn....its now in 2 white oak charred kegs...cant wait to try it...
scott from texas
ps.. i think bourbon has to be aged for 6 years to be called bourbon...if not, is it whiskey ????
IS THAT RIGHT RICK, OR IS IT NOT THAT SIMPLE ??
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#4 Posted : Friday, February 02, 2007 1:01:50 AM(UTC)
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Vodkadaddy:

Man that corn sugar really makes for some great hooch doesn't it! By law to be called a commercial bourbon it must be made from at least 60% corn and aged in a new american white oak barrel for two years. Otherwise it is whiskey. However, that's for a full sized barrel. If you put it in say a 2 gallon barrel, it should age well enough in about six months. The smaller the barrel the shorter the time you need it in there. I put some in a quart jar with dark toasted oak chips and had great tasting bourbon in two weeks.
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#5 Posted : Friday, February 02, 2007 1:47:16 AM(UTC)
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thanks mr. E ...i do have a 2g and a 1g keg...when you say 'new' barrel does that mean it can not be bourbon if you have used the same barrel more then once or is 'new american' the type of white oak........is my question clear ???
thanks, scott from tx
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#6 Posted : Friday, February 02, 2007 6:33:29 AM(UTC)
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Scott:

It means you can not use the same barrel again. The bourbon makers in Kentucky ,and elsewere, sell the barrels to other distillers after they are used once. I know, that sounds like a total waste, but that's the deal.
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#7 Posted : Friday, February 02, 2007 7:08:55 AM(UTC)
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mr. E, so when one ages in the keg over and over again...what does it do to the taste of your product and what is it, a 'whiskey' ???????
thanks, scott
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#8 Posted : Friday, February 02, 2007 7:15:03 AM(UTC)
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Hi , thanks for the info , my next Wash will have to be with Corn Sugar instead of Cane , Bourbon is what i what , yum yum , would i need to add any other ingredients such as barley , if so how much..
Thanks in advance J Turner
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#9 Posted : Friday, February 02, 2007 7:49:18 AM(UTC)
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Scott:

Other distillers re-use barrels all the time. As I said before, other distilleries even re-use bourbon barrels. I wouldn't worry about it. But to officially call it Bourbon, there are just some silly rules someone came up with long ago and got some laws passed to make it so. I say if it looks like a duck ...etc.. But yes, officially if it's in a used barrel it's whiskey. I think as long as you keep your kegs clean you can re-use them indefinatly.

What say you Brewhaus Rick?

JT:

If you get a chance, read the latest edition of Distilling Quarterly. I wrote a piece in there about taking the Bourbon Trail where I visited several Kentucky bourbon makers and among other things I wrote what their recipes are.

I am sold on corn sugar to make my bourbon/whiskey. I mean you can go the UJSM methoid if you like, but when I visited the Four Roses distillery they let me taste their white dog ,that's the just distillled raw whiskey before they put in the barrel, and it tasted 99% the same as a corn sugar distilate. So why not use it? It's a bit more expensive, and harder to find locally but well worth it.

Enjoy!
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#10 Posted : Friday, February 02, 2007 8:41:00 AM(UTC)
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Honestly, I think that what is required commercially in order to use = specific names versus what people in general expect from a spirit = carrying that designation can be miles apart. The idea was to ensure = that the integrity of these style names was kept in check. A lot = changes over the years, and the distillation industry is no exception. = Unfortunately, many rules governing distilleries become antiquated, with = no sign of change. I can show you a 'Bourbon style' with far more = character in line with what people expect from Bourbon, than another = product made according to these laws, and that could rightfully carry = the Bourbon name.

=20

My personal opinion- if we are not dealing with commercial product, = being sold under these laws, then there is nothing specifying what you = call your spirit. As you said, if it looks like a duck...=20
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#11 Posted : Friday, February 02, 2007 9:59:47 AM(UTC)
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hey guy's Great topic.I was wondering if you are using the corn sugar with a turbo ?Do you have to add anything else?Thanks Scott from Canada
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#12 Posted : Friday, February 02, 2007 4:13:59 PM(UTC)
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Rick:

I agree with you, if you are not selling it what difference does it make what you call it.

But how about the barrel? Am I corrent in my assumption that as long as you take care of it and clean it properly you can continue to use it indefinately?

Scott:

When I make my bourbon I just use corn sugar and turbo-48. I try for an OG of 1.10 in my wash. That takes about 18 lbs ,8.16KG, of corn sugar in a 25liter batch. Then I let it ferment for a full week and clearify for three days. The real magic happens when it comes into contact with the oak.
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#13 Posted : Saturday, February 03, 2007 4:09:00 AM(UTC)
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Unfortunately, no, you cannot re-use a barrel indefinitely. While the kegs can be used a number of times, with each use the aging time required to attain the same finished product will become longer. Consider that what is being contributed to your spirit is at the same time removing something from the oak. You can only do this so many times before it has nothing more to give.
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#14 Posted : Saturday, February 03, 2007 5:42:15 AM(UTC)
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As previously said with ref to Bourbon being called bourbon , its only a legal sales requirement that bourbon can only be labeled as a bourbon if a said process is done , the same as Champagne can only be called Champagne if it comes from the Champagne regions , but champagne can still be made to the same taste and etc etc in a different region but must be labeled under a different name even tho the same process and ingredients are involved etc etc. When makeing Bourbon im going to try wood chips as a packet only costs me 75p , ive tried it in red wine to great effect.
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#15 Posted : Monday, February 05, 2007 2:49:18 AM(UTC)
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Thanks for the info I will give it a try.Scott from canada.
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#16 Posted : Saturday, February 10, 2007 11:07:37 PM(UTC)
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Hi all , ok i usually distill my sugar wash atleast twice , as an experiment after my first distill i've added a hand full of tinned sweet corn to the wash for 48 hours , ive now distilled it for the second time and retained some of the flavour of the corn , so far so good , im now gonna add some wood chip and a lil Maple Syrup , i'll let you know how it turns out in 7 days .
J T
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#17 Posted : Sunday, February 11, 2007 3:46:17 AM(UTC)
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JT:

Interesting. To those of us across the lake, what exactly is tinned sweet corn? I presume tinned means canned, but is this like whole kernel corn? So how many cups of wood chips are you using and how much maple syrup in what quanity of netural?

Just being nosey, if it turns out good I might want to give it a try. I love experimenting.
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#18 Posted : Sunday, February 11, 2007 4:24:12 AM(UTC)
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Hi , yep Tinned = Canned , as im experimenting at mo im fermenting in 1 gal Demijons of just a sugar wash which then gets distilled into about 1 liter of 60% ,120 proof, methanol , then adding about a dozen Kernels of Tinned ,canned, sweet corn , leave 48 hours , distill again ,without carbon, add about 10grams of Wood Chip for 7 days, rack off then add Maple Syrup to taste , about 1 or 2 Teaspoons . Well thats my plan so far , i have not had a finished batch yet so i cannot comment on final flavour but tastes ok so far. My next Demijon i might add som Liquid Malt Extract when i add the Corn.


Jay T

P.S. Im trying to cheat the Grain Mash method ha
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#19 Posted : Monday, February 12, 2007 4:40:12 AM(UTC)
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Fellow 'Shiners
I have never posted before but have read with great joy the progress of all. I have been chasing a taste that has been burned into my plate since the age of 15. I was introduced to Corn Whiskey by my, then to be brother in law, in the great state of Tennessee. All I know of the Moonshiner is that the old mans came with an orange top and his sons came with a blue top. What follows is the receipt that after too many failures gets me close to the 'good ole mountian dew'.

4 lbs of flaked maze
5 gallons of water
1 package of Complete_3_in_1_Enzyme from Brewhaus
18 lbs of Dextrose
1 Package of Turbo Yeast 48

First off find your local Bluegrass station on the radio or as I do XM Radio.

Second pour yourself a tall one......then....

Boil the maze in the 5 gallons of water for about 45 mintues ,don't let it burn,

Pour yourself another one

Let it sit till it drops down to 158 degrees F

Add the 3 in 1, let sit for an hour. Keep temp betwwen 158 and 150 F

Pour yourself another one.

Strain the residue ,save spent corn, out of the liquid and add the liquid to the fermentor. The fermentor will have the 18 lbs of Detrose in it already. Top to 6.5 gallons with water.

Pour another one.

Wait till you drop to 100 degrees F then add the yeast.

Ferment for 5 days.

Run it off as you would a beerstriping. In other words I am using my fractioning still as a pot still ,no packing no valves,. It should come off at an adjusted 54 to 60 abv. I perfer 54 abv. DO NOT DILUTE!! You will get about .5 of a gallon of great corn whiskey.

Now take the spent corn and make patties out of them. You can add brown sugar or just leave it plain. Pattie in some flour and fry in butter or deep fry in oil. Spread jelly over it or more butter and enjoy. No waste and the kids love them.

Thanks for all for your unknowing help in my search, and Rick thanks for the times you answered my question on the phone.

Tim
'Just an old Moonshiner'
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#20 Posted : Monday, February 12, 2007 5:11:29 AM(UTC)
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Tim, That sounds like when I was growing up. My grandfather charged a gallon/ month rent to a local moonshiner useing his property.

I like your recipie with all the tall ones, but not sure I could finish the job.

Just a question or 2, do you mean cracked corn, because I don't think you have to boil flaked maize- its already been done for you. I just pour boiling water over it, mix it good and add enzymes when cool enough.

Next, have you tried sourmashing, its what most of the old-timers did, and improves the taste? Adding some set back from the still after a run. Seems to improve the flavor.

I've got to give those corn fritters a try.

Thanks
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