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Has anyone cnverted a brewhouse boiler to electric.
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Offline scotty  
#1 Posted : Monday, August 23, 2010 1:00:22 AM(UTC)
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"I am in the middle of a mile high nightmare right now. I sent my 6.5 gallon boiler out to have a 1 inch NPT coupling welded to it in order that i might be able to install an internal electric heat element.

The MH boiler develops hair line cracks no mater how the heat is applied. Its not working.
I have read that the MH boilers are made from milk cans that are not intended for welding.
I like the new Brewhaus boilers and will gladly switch to one now if i can get the coupling welded to it.

Any input please.BigGrin"
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Offline admin  
#2 Posted : Monday, August 23, 2010 1:11:01 AM(UTC)
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We will contact you off list to take care of this for you.
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Offline scotty  
#3 Posted : Monday, August 23, 2010 4:21:40 AM(UTC)
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"
Originally Posted by: scotty Go to Quoted Post
I am in the middle of a mile high nightmare right now. I sent my 6.5 gallon boiler out to have a 1 inch NPT coupling welded to it in order that i might be able to install an internal electric heat element.

The MH boiler develops hair line cracks no mater how the heat is applied. Its not working.
I have read that the MH boilers are made from milk cans that are not intended for welding.
I like the new Brewhaus boilers and will gladly switch to one now if i can get the coupling welded to it.

Any input please.BigGrin



ok I am in contact with Brewhaus and they will do the modification that i need.


[SIZE=""6""]THANKS BREWHAUS[/SIZE]





A gratefull
Scotty
[email]slowpoke59ds
yahoo.com[/email]"
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Offline Bayou-Ruler  
#4 Posted : Monday, August 23, 2010 1:57:22 PM(UTC)
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"
Originally Posted by: scotty Go to Quoted Post
ok I am in contact with Brewhaus and they will do the modification that i need.


[SIZE=""6""]THANKS BREWHAUS[/SIZE]





A gratefull
Scotty
[email]slowpoke59ds
yahoo.com[/email]


[SIZE=""4""]One thing for sure Rick and his staff are top notch! [/SIZE]"
Bayou Ethanol
AFP-LA-15027
www.bayouethanol.com
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Offline admin  
#5 Posted : Monday, August 23, 2010 3:04:37 PM(UTC)
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Thank you for the pat on the back. I will pass it along to those who deserve it.
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Offline scotty  
#6 Posted : Tuesday, August 24, 2010 1:21:24 AM(UTC)
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Originally Posted by: Admin Go to Quoted Post
Thank you for the pat on the back. I will pass it along to those who deserve it.




You deserve it for your helpfull attitude. Its awfull how business treat customers these days."
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Offline scotty  
#7 Posted : Friday, August 27, 2010 1:07:52 AM(UTC)
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"The new brewhaus premium boiler is in transit
to me now. Complete with 1 in NPT fitting installed. Its a pitty that i always insulate my boiler. I will be covering up that pretty etching on the unit.


In the meantime, my welder used silver solder to attach the 1 in. NPT coupling to my mile hi 6.5 boiler. The solder wouldnt tin but its attached. I used JB WELD to finish off and strengthen the installation.

Just as a note, 2 years back i had a thermo well installed but we put it through
the top of the boiler which is actually the bottom of
one of the 2 milk cans used to construct the unit. The tube
went in and the weld
was perfect. I guess the base
may be a bit
heavier than the sides.

At any
rate we replaced the insulation that i had cut
away to allow for the coupling installation and added a third layer of insulation while we were at it. I have a little more
aliminum tape to ad so that everything stays in place. I will test the unit later. I have 2 ---
7 gallon batches of wash to run for vodka.

I am anxious to try my variac and internal heat element.



ill get some pictures later.

BigGrin
scotty"
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Offline scotty  
#8 Posted : Friday, August 27, 2010 8:26:35 AM(UTC)
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"Here is the thermowell that was installed 2 years back in th top of the boiler

UserPostedImage

Side view with thermowell and extra insulation

UserPostedImage

Here is the coupling with the 1650W/120volt element installed

UserPostedImage

It should be fine with the JB WELD to compensate for the silver soldering that i was not sure of.

Now ill have 2 still if this proves sound.

one thing for sure, it has enough insulation((3 layers."
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Offline scotty  
#9 Posted : Saturday, August 28, 2010 2:00:15 AM(UTC)
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"I have the basic wiring done. I didnt install the plug because i got cheap and to save 1 dollar, i purchased a plug for wire smaller than #12. Ill go to home depot later and fix that. Probably wasted 3 dollars in gas lol smart ass.

The boiler does not have a place to connect the grounding conductor so i stole 6 inches of green wire from near the heat element. The green tie wraps are just to put th insulation back ove the spot that i stole the wire from.

UserPostedImage

This is where i used the extra green wire. i will drill into the handle so i can install a bolt to which the grounding conductor can be attached. now it will be connected to the supply circuit

UserPostedImage

i will do the same to the brewhaus boiler when it arrives"
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Offline Skyty  
#10 Posted : Tuesday, December 24, 2013 5:06:43 AM(UTC)
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Originally Posted by: scotty Go to Quoted Post
I have the basic wiring done. I didnt install the plug because i got cheap and to save 1 dollar, i purchased a plug for wire smaller than #12. Ill go to home depot later and fix that. Probably wasted 3 dollars in gas lol smart ass.

The boiler does not have a place to connect the grounding conductor so i stole 6 inches of green wire from near the heat element. The green tie wraps are just to put th insulation back ove the spot that i stole the wire from.

UserPostedImage

This is where i used the extra green wire. i will drill into the handle so i can install a bolt to which the grounding conductor can be attached. now it will be connected to the supply circuit

UserPostedImage

i will do the same to the brewhaus boiler when it arrives


How has this been working for you? I would be interested in doing this to
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Offline scotty  
#11 Posted : Tuesday, December 24, 2013 9:02:10 AM(UTC)
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I don't use the boiler any more but I did use it a few times and it worked ok. I have the 8 gallon premium and want a 15 gallon premium soon. Don't do the stupid thing that I did to ground the green wire, Just take a stainless radiator hose clamp and clamp the green wire to the 1 inch npt coupling

UserPostedImage
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Offline scotty  
#12 Posted : Tuesday, December 24, 2013 9:20:18 AM(UTC)
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I also installed some heat elements into my boil and sparge pots.

1 inch NPT coupling + 1 inch NPT threaded union. Get the shortest one you can. Then get a few stainless washers that fit over the threads. Also get some red rubber O rings and some silicone. Lots of hard work. I had to re do mine a few times---- But as far as my boiler is concerned. I had Brewhaus weld mine in place when I purchased the boiler.


UserPostedImage

UserPostedImage

UserPostedImage
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Offline div4gold  
#13 Posted : Friday, December 27, 2013 5:25:52 AM(UTC)
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How long does it take to heat up the boiler with the 1650 watt internal element?
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Offline dieselduo  
#14 Posted : Friday, December 27, 2013 5:33:52 AM(UTC)
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for an 8 gal about 40 to 45 min
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Offline div4gold  
#15 Posted : Friday, December 27, 2013 6:18:31 AM(UTC)
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Well that makes it worth while. What do you use the stainless washers for? So if I sent my boiler to Brewhaus they could weld the fitting for the heating element in place? Thanks for the info hds
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Offline dieselduo  
#16 Posted : Friday, December 27, 2013 6:41:34 AM(UTC)
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I would think they would. Give Rick a call
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Offline scotty  
#17 Posted : Friday, December 27, 2013 9:46:16 AM(UTC)
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The washers are for spacing when I install a coupling that is not welded ; but are NOT used in a welded fitting
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Offline dieselduo  
#18 Posted : Friday, December 27, 2013 9:52:12 AM(UTC)
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thanx for the clarification scotty. I couldn't figure out why you would need any
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